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๐Ÿ”ฉ Worked Example

How Much Rebar for a Slab Grid?

A 20ร—20 ft slab with #4 bars at 18 in o.c. each way needs 15 bars per direction โ€” 30 bars of 20 ft, plus lap splices where 20-footers meet the edges. At 0.668 lb per foot for #4, that is about 400 lb of steel plus laps, chairs, and ties โ€” roughly 460 lb on the truck. Here is the grid method estimators use.

Step-by-Step Takeoff

  1. 1

    Confirm bar size and spacing from the plan or span tables (#4 at 18 in o.c. is typical residential).

  2. 2

    Bars each way: 20 ร— 12 รท 18 + 1 = 15 bars (30 total).

  3. 3

    Length: 30 ร— 20 ft = 600 lin ft + lap allowance (~40 bar diameters per splice).

  4. 4

    Weight: 600 ร— 0.668 lb/ft (#4) โ‰ˆ 400 lb, plus ~15% for laps, chairs, and waste.

  5. 5

    Chairs: one per 4 sq ft of slab to hold steel mid-depth; tie every intersection on the perimeter.

  6. 6

    Keep 2โ€“3 in of cover top and bottom so bars never daylight and rust.

  7. 7

    Model spacing, bar size, and laps exactly in the Rebar Calculator.

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Guide FAQ

What spacing for slab rebar?

18 in o.c. each way is typical for residential slabs; 12 in for heavy loads.

How long should lap splices be?

About 40 bar diameters for Grade 60 in normal concrete โ€” 20 inches for #4 bar.

How much does #4 rebar weigh per foot?

0.668 lb/ft โ€” a 20-footer is about 13.4 lb, a one-person carry.

Rebar or wire mesh for a slab?

Rebar for structural slabs and poor soils; 6ร—6 mesh suffices for light interior floors on grade.

What are chairs and why do they matter?

Chairs hold steel at mid-slab depth during the pour โ€” steel lying on the ground does nothing.

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